Industry · 3PL & fulfilment

Packaging for 3PL, fulfilment and high-volume shipping.

When you're packing hundreds or thousands of orders a day, the right packaging keeps lines moving and freight costs down. We supply shipping boxes, mailer boxes, courier satchels, padded mailers, void fill, tape and pick bins for 3PLs and fulfilment centres.

★★★★★ 4.93 from 1,120 reviews90,000+ businesses since 2007Melbourne-based team
3PL & Fulfilment Packaging
6,000+products in our range
700+box sizes
1–3 daysdispatch on stock items
From 25units for digital printed boxes

Why it matters

Packaging is a cost line.

In fulfilment, every carton size, satchel and metre of tape adds up across thousands of orders.

🛡️

Lower freight costs

Right-sized packaging reduces cubic weight and courier charges.

💸

Faster pack times

A small, well-chosen range of sizes means packers choose quickly.

🎁

Less damage

Good boxes and void fill reduce returns and claims.

What to look for

What fulfilment packaging must do.

Fulfilment packaging has to be consistent, cost-effective and quick to use.

✓

Right-sized options

A range of sizes that fits most orders with minimal void.

✓

Reliable supply

Consistent stock so you never run short mid-peak.

✓

Fast to assemble

Boxes and mailers that fold and seal quickly on the line.

✓

Courier-friendly

Packaging that survives sortation and handling.

✓

Client branding

Custom printed boxes, satchels and tape for brands that want them.

The complete solution

Build your pack station kit.

Everything a fulfilment line needs.

The essentials

What every order needs.

  • Shipping boxesYour core carton sizes.
  • Courier satchelsFor soft and non-fragile goods.
  • Packaging tapeBy the carton.

The upgrades

Low-cost touches that make a big impression.

  • Mailer boxesFor e-commerce client orders.
  • Pick bin boxesFor organised picking.
  • Custom printed boxes and satchelsBranded packaging for clients.

Quick decision guide

What packaging should I use?

Match the packaging to the order profile.

You ship

Clothing & soft goods

Use courier satchels or paper mailer bags

Add a packing slip pouch or label

You ship

Small, fragile items

Use padded mailers

Add void fill if needed

You ship

Boxed e-commerce orders

Use mailer boxes

Add tissue or filler for presentation

You ship

Bulk & multi-item orders

Use shipping boxes

Add void fill and packaging tape

You ship

Heavy orders

Use super strong shipping boxes

Add reinforced taping

You ship

Branded client programs

Use custom printed shipping boxes or satchels

Add custom packaging tape

Comparison

Compare your options.

How the main fulfilment packaging options stack up.

PackagingBest forProtectionBrandingBudget
Shipping boxesGeneral ordersHighMinimal$
Mailer boxesE-commerce ordersHighGood$$
Courier satchelsSoft goodsLowGood$
Padded mailersSmall fragile itemsMediumMinimal$
Custom printed shipping boxesClient brandingHighExcellent$$$

Buying guide

Tips from packaging experts.

Practical advice for 3PLs and fulfilment centres.

Rationalise your sizes

Review your order data and settle on a core set of carton and satchel sizes that cover most orders.

Measure cubic weight

Smaller, right-sized packaging can bring orders down a courier pricing band.

Plan stock for peak

Order packaging well ahead of Black Friday and Christmas so you aren't caught short.

Test before you switch

Order samples and run a few days of real orders before changing a box or satchel line.

Box size calculator

Enter your product size and how you'll pack it. We'll work out the box size you need in millimetres.

Enter your product size to see the internal box size you need.

This is a guide only. We recommend ordering a sample and testing it with your product before buying in bulk.

Sustainability

Better choices for the planet.

Our eco range →

Recyclable cardboard

Our cardboard boxes and cartons can go in kerbside recycling.

Kraft & recycled content

Our cardboard contains 60%+ recycled content.

Recyclable tissue

Our tissue paper is 100% recyclable.

Paper void fill

Swap foam and bubble wrap for honeycomb or kraft paper fill.

Made in Melbourne

Over 90% of our range is made in Melbourne.

Before you order

Your packaging checklist.

Tick these off before your first (or next) order to avoid the most common mistakes.

FAQs

3PL & fulfilment packaging questions.

Can't find your answer? Call 03 8689 9344 or contact us.

What packaging do fulfilment centres use most?
Most use a core range of shipping boxes and mailer boxes, plus courier satchels and padded mailers for small and soft items.
How can I reduce freight costs with packaging?
Use right-sized boxes and satchels to reduce empty space and cubic weight. Our box size calculator can help match packaging to products.
Do you supply packaging in bulk?
Yes. Request a quote with your sizes and monthly volumes and our team will help.
Can you print my clients' branding on boxes and satchels?
Yes. We offer custom printed shipping boxes, mailer boxes, courier satchels and packaging tape.
Do you have plastic-free satchel options?
Yes. Paper mailer bags are a popular paper alternative to plastic courier satchels.
Do you deliver Australia-wide?
Yes, we deliver Australia-wide. Stock orders typically dispatch within 1–3 business days, and we offer Click & Collect from Thomastown, VIC.

Ready to get started?

Packaging that keeps the line moving.

Tell us your sizes and volumes and our Melbourne team will help you set up reliable supply.

Last updated: October 2026 · Reviewed by the PackQueen packaging team