Industry · Hats & millinery

Hat boxes and packaging for milliners and hat brands.

A hat holds its shape only if the packaging does too. We supply hat boxes, acid-free tissue paper, ribbon, shipping boxes and finishing touches for milliners, hat brands and race-day retailers.

★★★★★ 4.93 from 1,120 reviews90,000+ businesses since 2007Melbourne-based team
Hat Packaging
6,000+products in our range
700+box sizes
1–3 daysdispatch on stock items
From 25units for digital printed boxes

Why it matters

Protect the shape, present the craft.

A crushed brim or bent fascinator can't be fixed in a courier depot.

🛡️

Keeps its shape

A hat box and tissue support the crown and brim in storage and transit.

💸

Feels special

A hat box is part of the occasion, especially for race days and weddings.

🎁

Gets kept

Hat boxes are often kept for storage, so your brand stays in the wardrobe.

What to look for

What hat packaging must do.

Hats are light but easy to damage, so the packaging has to support their shape.

✓

The right diameter

The box must clear the full width of the brim without bending it.

✓

Enough height

Leave room above the crown and any trims or feathers.

✓

Gentle support

Acid-free tissue cushions the hat and protects delicate materials.

✓

Transit strength

An outer carton stops the hat box being crushed by other parcels.

✓

A special finish

Ribbon and branded tissue turn a box into part of the occasion.

The complete solution

Build your millinery kit.

Everything for the studio, store and delivery.

The essentials

What every order needs.

  • Hat boxesIn the sizes you make.
  • Acid-free tissue paperSupports the hat inside the box.
  • Shipping boxesOuter cartons for delivery.

The upgrades

Low-cost touches that make a big impression.

  • Custom printed ribbonA branded finish.
  • Custom printed tissueA signature reveal.
  • Extra large gift bagsFor in-store purchases.

Quick decision guide

What packaging should I use?

Match the packaging to the piece.

You ship

Wide-brim hats

Use large hat boxes

Add acid-free tissue under and around the brim

You ship

Fascinators & headpieces

Use smaller hat boxes

Add tissue to stop trims moving

You ship

Race-day & wedding pieces

Use hat boxes

Add ribbon and custom printed tissue

You ship

Online orders

Use hat box inside a shipping box

Add filler around the hat box

You ship

In-store purchases

Use hat boxes

Add an extra large gift bag

You ship

Storage

Use hat boxes

Add acid-free tissue

Comparison

Compare your options.

How the main hat packaging options stack up.

PackagingBest forProtectionBrandingBudget
Hat boxesPresentation and storageMediumGood$$
Shipping boxesDelivering hat boxesHighMinimal$
Large cardboard boxesWide brims in transitHighMinimal$
Acid-free tissueDelicate materialsLowMinimal$
Custom printed ribbonBranded finishLowExcellent$$

Buying guide

Tips from packaging experts.

Practical advice for milliners and hat brands.

Measure the brim, not the head size

Choose a hat box by the full brim width and crown height, plus room for trims.

Support the crown

Fill the crown with scrunched acid-free tissue so it keeps its shape in transit.

Always double box for shipping

A hat box alone can be crushed in transit. Ship it inside an outer carton with filler.

Order before racing season

The Spring Racing Carnival is peak season for millinery. Stock up on hat boxes early.

Box size calculator

Enter your product size and how you'll pack it. We'll work out the box size you need in millimetres.

Enter your product size to see the internal box size you need.

This is a guide only. We recommend ordering a sample and testing it with your product before buying in bulk.

Sustainability

Better choices for the planet.

Our eco range →

Recyclable cardboard

Our cardboard boxes and cartons can go in kerbside recycling.

Kraft & recycled content

Our cardboard contains 60%+ recycled content.

Recyclable tissue

Our tissue paper is 100% recyclable.

Paper void fill

Swap foam and bubble wrap for honeycomb or kraft paper fill.

Made in Melbourne

Over 90% of our range is made in Melbourne.

Before you order

Your packaging checklist.

Tick these off before your first (or next) order to avoid the most common mistakes.

FAQs

Hat packaging questions.

Can't find your answer? Call 03 8689 9344 or contact us.

What size hat box do I need?
Measure the full width of the brim and the height of the crown, including any trims, then choose a box with a little room to spare.
How do I ship a hat without crushing it?
Support the crown with acid-free tissue, place the hat in a hat box, then ship the hat box inside a larger shipping box with filler.
Why use acid-free tissue for hats?
Acid-free tissue is gentle on delicate materials like straw, felt, silk and feathers.
Can I brand my hat boxes?
Yes. Custom printed ribbon, tissue and stickers are an easy way to brand plain hat boxes.
Are hat boxes good for fascinators?
Yes. Smaller hat boxes with tissue are ideal for fascinators and headpieces.
Do you deliver Australia-wide?
Yes, we deliver Australia-wide. Stock orders typically dispatch within 1–3 business days, and we offer Click & Collect from Thomastown, VIC.

Ready to get started?

Packaging that protects your craft.

Whether you need a few hat boxes or stock for racing season, our Melbourne team is ready to help.

Last updated: October 2026 · Reviewed by the PackQueen packaging team