Industry · Swimwear & activewear

Packaging for swimwear and activewear brands.

Activewear and swimwear are light, soft and usually sold online, so satchels and swing tags do most of the work. We supply courier satchels, custom printed satchels, paper mailers, mailer boxes, swing tags and tissue for activewear, swimwear and athleisure brands.

★★★★★ 4.93 from 1,120 reviews90,000+ businesses since 2007Melbourne-based team
Activewear & Swimwear Packaging
6,000+products in our range
700+box sizes
1–3 daysdispatch on stock items
From 25units for digital printed boxes

Why it matters

Light products, big first impression.

Most activewear sales happen online, so the satchel is the first thing a customer touches.

🛡️

Keeps postage low

Light satchels keep courier costs down on soft goods.

💸

Builds brand recognition

A printed satchel on the doorstep is instantly recognisable.

🎁

Supports your sizing

Swing tags carry size and care details customers look for.

What to look for

What activewear packaging must do.

Activewear packaging needs to be light, tough and on-brand.

✓

Lightweight

Satchels keep parcel weight, and postage, down.

✓

Tear resistance

A strong satchel survives sorting and handling.

✓

Moisture protection

Satchels help keep garments clean and dry in transit.

✓

Branding

Printed satchels, tags and tissue make your brand recognisable.

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A reusable or plastic-free option

Paper mailers suit customers who prefer less plastic.

The complete solution

Build your activewear kit.

Everything from the warehouse to the doorstep.

The essentials

What every order needs.

  • Courier satchelsIn two or three sizes.
  • Custom hang tagsSize and care details.
  • Custom stickersBrand plain packaging.

The upgrades

Low-cost touches that make a big impression.

  • Custom printed satchelsYour brand on every order.
  • Custom printed tissueA branded reveal.
  • Mailer boxesFor bundles and gift sets.

Quick decision guide

What packaging should I use?

Match the packaging to the order.

You ship

Single garments

Use courier satchels or paper mailer bags

Add a custom sticker

You ship

Swimwear

Use courier satchels

Add a resealable bag inside and a hang tag

You ship

Sets & bundles

Use mailer boxes

Add custom printed tissue

You ship

Gift orders

Use mailer boxes

Add tissue paper and a thank you card

You ship

Branded everyday orders

Use custom printed satchels

Add custom hang tags

You ship

Plastic-free orders

Use custom paper mailer bags

Add tissue paper

Comparison

Compare your options.

How the main activewear packaging options stack up.

PackagingBest forProtectionBrandingBudget
Courier satchelsEveryday ordersLowGood$
Custom printed satchelsBranded ordersLowExcellent$$
Paper mailer bagsPlastic-free ordersLowGood$
Mailer boxesBundles and giftsHighGood$$
Custom hang tagsSizing and brandingLowExcellent$

Buying guide

Tips from packaging experts.

Practical advice for activewear and swimwear brands.

Fold to fit your satchel

Fold garments to a standard size so they fit your most common satchel neatly.

Put sizing on the tag

Customers look for size and care details first. Make them easy to find on the hang tag.

Brand with stickers first

Plain satchels with a custom sticker are an affordable way to start, before moving to printed satchels.

Plan for summer

Swimwear peaks in spring and summer. Order satchels and tags ahead of the rush.

Box size calculator

Enter your product size and how you'll pack it. We'll work out the box size you need in millimetres.

Enter your product size to see the internal box size you need.

This is a guide only. We recommend ordering a sample and testing it with your product before buying in bulk.

Sustainability

Better choices for the planet.

Our eco range →

Recyclable cardboard

Our cardboard boxes and cartons can go in kerbside recycling.

Kraft & recycled content

Our cardboard contains 60%+ recycled content.

Recyclable tissue

Our tissue paper is 100% recyclable.

Paper void fill

Swap foam and bubble wrap for honeycomb or kraft paper fill.

Made in Melbourne

Over 90% of our range is made in Melbourne.

Before you order

Your packaging checklist.

Tick these off before your first (or next) order to avoid the most common mistakes.

FAQs

Activewear packaging questions.

Can't find your answer? Call 03 8689 9344 or contact us.

What packaging is best for activewear?
Most brands use courier satchels or custom printed satchels, with mailer boxes for bundles and gift sets.
Can I get satchels printed with my logo?
Yes. We offer custom printed courier satchels and custom paper mailer bags.
Do you have plastic-free mailing options?
Yes. Paper mailer bags are a popular paper alternative to plastic satchels.
Do you make swing tags?
Yes. Custom hang tags can carry your brand, sizing and care details.
How do I keep swimwear clean in transit?
Many brands place swimwear in a resealable bag inside the satchel.
Do you deliver Australia-wide?
Yes, we deliver Australia-wide. Stock orders typically dispatch within 1–3 business days, and we offer Click & Collect from Thomastown, VIC.

Ready to get started?

Packaging that keeps up with your brand.

Whether you need satchels for this week's orders or a fully branded range, our Melbourne team is ready to help.

Last updated: October 2026 · Reviewed by the PackQueen packaging team